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Smarter manufacturing decisions.
Evaluate production scenarios before committing to new equipment, layouts or strategies. Reduce uncertainty, minimise risk and make data-driven decisions before implementing physical changes — through advanced Simulation and Digital Twin technologies.
Reduce investment risks. Improve efficiency. Make better decisions.
Contact our expertsAre you facing these challenges?
Will the new production line achieve the required throughput?
Where are the current bottlenecks?
How many operators are required?
What is the impact of machine failures?
Which layout alternative performs best?
What happens if demand increases by 20%?
How can energy consumption be reduced without affecting productivity?
From a model to a living Digital Twin.
TTS integrates production models with operational data to create Digital Twin solutions that enable continuous monitoring, performance analysis and what-if scenario evaluation throughout the production system lifecycle.
Value across the full lifecycle
From the first commercial proposal to plant reconfiguration, simulation delivers measurable value at every phase of the manufacturing process.
Pre-Sales
Documented feasibility analysis, rapid scenario comparison and cycle-time estimation before any physical plant exists.
Design
Layout validation and optimal sizing of machines, buffers and operators, with material-flow analysis.
Commissioning
An expected performance baseline; integrated with Virtual Commissioning to test real PLC code before start-up.
Operation
Connected to real-time data (OPC-UA, MQTT) it feeds the operational Digital Twin: OEE, forecasting, traceability.
Optimization
What-if scenarios on a calibrated twin: product mix, bottlenecks, energy use, AI-driven optimization.
Reconfiguration
A safe sandbox to validate new layouts, robotic cells and automation code before touching the real plant.
Decide before you invest.
Whether you are designing a new production line, increasing capacity, introducing new products or improving existing operations, Simulation and Digital Twin technologies help you make informed decisions before investing in physical changes.
- Identification of bottlenecks and hidden inefficiencies
- Improved throughput and resource utilisation
- Reduced commissioning and ramp-up risks
- Faster evaluation of alternative layouts and strategies
- Lower operational and engineering costs
- Support for continuous improvement initiatives
Design, validate and demonstrate — before installation.
Simulation provides a powerful tool to design, validate and demonstrate production systems before installation.
- More accurate feasibility studies and commercial proposals
- Validation of system performance before delivery
- Reduced project risks and engineering rework
- Faster commissioning through Virtual Commissioning integration
- Increased customer confidence through data-driven predictions
- Seamless transition from simulation to Virtual Commissioning and system validation
A safe virtual environment to test the future.
A simulation model provides a safe virtual environment where production systems can be analysed, tested and optimised before implementing changes in the real world. Enriched with real production data and AI-based analytics, it enables predictive and prescriptive decision support throughout the manufacturing lifecycle.
- Visualise and understand complex manufacturing processes
- Quantify the impact of operational and design decisions
- Compare alternative scenarios with objective KPIs
- Reduce implementation risks, costs and lead times
- Build a foundation for Digital Twin-driven continuous improvement
Why TTS?
We help companies transform complex production challenges into measurable business improvements. By combining advanced simulation technologies with deep domain expertise, we develop Digital Twin solutions that support capacity planning, bottleneck analysis, process optimisation and data-driven decision making throughout the manufacturing lifecycle. Our experts work closely with you to deliver solutions that support faster, more confident decisions.
Evaluate your production scenarios with a Digital Twin.
Interested in testing alternative scenarios or building a Digital Twin of your manufacturing system? Contact our experts to discuss your requirements.
Contact our experts